Machines for battery pack

Machines for battery pack Battery pack Assembly machines for Power bank, Solar,laptops,E-Vehicles, E-Bikes,E-Tools batteries

🔋 AITOP Gantry Galvanometer Fiber Laser Welding Machine | Ideal for Lithium Battery Manufacturing --prismatic&polymer 32...
16/06/2026

🔋 AITOP Gantry Galvanometer Fiber Laser Welding Machine | Ideal for Lithium Battery Manufacturing --prismatic&polymer 32140 /33140/32135/32135/46950/4680 laser welding machine /Prismatic ESS Battery PACK machines

Our full-power series (1500W/2000W/3000W/4000W/6000W) laser welder features an 800×700×500mm large working area and ultra-high ±0.01mm repeat positioning accuracy.

✅ Core Advantages • Dual working modes: CW & PWM, stable laser power with ±3% long-term stability •with CCD visual positioning, easy debugging and operation • Professional water cooling & wind knife blowing system for 24-hour continuous operation • Weld copper-aluminum composite & pure aluminum,/(Aluminum 6061

4mm ) max welding thickness up to 4mm • Modular design, easy maintenance, 99.5% product qualification rate

It is specially designed for welding processes of lithium battery cells, modules and packs, widely applied to electric bicycles, tricycles, large drones, forklifts and low-speed vehicles.

Looking for high-precision laser welding equipment for lithium batteries? AITOP 1500W-6000W gantry galvanometer fiber laser welder with large working area and CCD positioning. High stability, low deformation, perfect for copper & aluminum welding of EV and drone battery packs. Modular & easy to maintain, your trusted partner for new energy production.

Choose AITOP for reliable, high-efficiency laser welding solutions (Prismatic cell cycler tester grading machine,

battery Sorting machine,Prismatic cell Strapping machine,

Laser welding machine,BMS tester,Battery pack tester

Prismatic Battery Pack aging machine) to upgrade your battery production line! DM us for detailed specifications and quotation.

Contact us now:

Email :sales(@)aitop-group.com

wehcat/whatsapp /Phone :+8618098919495

[email protected]

008618098919495

Looking for durable, high-efficiency equipment for your lithium battery production line? 🛠️AITOP provides full-process m...
10/06/2026

Looking for durable, high-efficiency equipment for your lithium battery production line? 🛠️

AITOP provides full-process machinery for both cylindrical and prismatic lithium batteries, fully compatible with mainstream cylindrical models: 18650 / 21700 / 32650 / 32140 / 40135

🔹 Our full product range:

▪ Cell Grading & Sorting Machine

▪ Spot Welding & Laser Welding Machine

▪ BMS Tester

▪ Battery Pack Comprehensive Tester

▪ Battery Charge & Discharge Equipment

💎 Core Advantages:

✔ Dual compatibility for two types of batteries, wide application

✔ High precision testing & sorting, ensure consistent product quality ✔ High automation level, greatly reduce manual work

✔ Stable operation & low failure rate, cut your after-sales cost

✔ Easy to operate and maintain

We offer standard machines and customized production line plans.

What kind of equipment are you upgrading or purchasing recently? Feel free to leave a comment or send DM for detailed quotations and technical parameters.

Boost your battery production efficiency with AITOP equipment!

Our machines work perfectly for 18650, 21700, 32650, 32140, 40135 cylindrical cells and prismatic batteries, covering grading, sorting, welding and all testing procedures.

New Energy batteries Equipment Specialist @ AITOP We specialize in R&D and manufacturing of lithium battery processing & testing machines, compatible with 18650, 21700, 32650, 32140, 40135 cylindrical cells and prismatic batteries. AITOP grading, sorting, welding and testing equipment adopts mature technology, with high testing accuracy, stable running and convenient daily maintenance. From single machine to turnkey production line, we support personalized customization to match your actual production requirements. Let’s AITOP help you create efficient and stable battery manufacturing systems together.

Why choose us?

✅ Dual compatibility: Support all mainstream cylindrical cells + prismatic batteries

✅ High precision & stable operation

✅ High automation, save labor & boost productivity

✅ Full-process integrated solution

✅ Durable structure, low failure rate & easy maintenance

✅ Customizable for different production line demands

✅ High automation: Less labor input, higher output

✅ Precise detection: Strict quality control for finished products

✅ Robust build: Long service life and minimal downtime

✅ One-stop procurement: Match your whole production flow

Whether you need single equipment or a complete production line, we have tailored solutions for you.

Drop a message if you have any project plans!

Email:[email protected]

wehcat/whatsapp /Phone +8618098919495

AITOP ATE Inverter Intelligent Test System | LinkedIn PromotionVersion 1 (Standard Post, Recommended)🔋 AITOP ATE Intelli...
09/06/2026

AITOP ATE Inverter Intelligent Test System | LinkedIn Promotion

Version 1 (Standard Post, Recommended)

🔋 AITOP ATE Intelligent Inverter Test System Professional all-in-one tester for grid-tied inverters, EV chargers and more. It covers full performance & safety tests for production line final inspection and type tests.

✅ Core Problems Solved

Verify anti-islanding, over-load & over-current protection

Measure power factor, working efficiency & grid current harmonics

Support AC/DC charger standard test items

Editable test programs, reports & statistical analysis

User permission & personnel management for standardized workflow

Full interface compatibility: GPIB/USB/RS232/CAN/LAN

Traceable test data linked with product barcodes; save to local & server/MES

Expandable hardware to match diverse testing demands

Open software architecture, preset test items greatly boost productivity. Widely used in PV, EV and industrial automation fields.

Looking for reliable inverter testing equipment? AITOP ATE intelligent test system completes full performance & safety tests for grid-connected inverters. It supports program/report editing, multi-interface connection, data traceability and hardware expansion. Ideal for factory mass testing and certification tests in PV, electric vehicles and industrial sectors. provide all kind of lithium battery pack assembly machines and solutions with good quality and services. DM us for detailed solution & quotation!

Phone :+8618098919495

[email protected] ,sales(@)aitop-group.com

🎉 AITOP EOL Insulation & Withstand Voltage Test System | Battery Pack Comprehensive Tester for Lithium Pack ProductionLo...
04/06/2026

🎉 AITOP EOL Insulation & Withstand Voltage Test System | Battery Pack Comprehensive Tester for Lithium Pack Production

Looking for reliable end-of-line testing equipment for your lithium battery PACK production line? AITOP supplies 100V/200v/300v/400v/500v /600v /1000V (30A~1000A DC) EOL insulation & hipot test system & optional 100V/200V (30A~300A DC) comprehensive battery tester. This EOL testing machine performs full performance inspection and functional verification for lithium battery PACK modules. It simulates module operating status under diverse complex working conditions. The upper computer software is developed based on the ASP.NET platform, featuring powerful data processing capability and stable operation; all test data can be saved into database in real time.

Core Features

✅ Modular overall structure, outstanding stability, convenient maintenance and upgrade

✅ Reverse connection protection & alarm prompt for charging & discharging

✅ High-performance ARM master control chip ensures smooth and stable equipment operation

✅ 24-bit ADC enables higher precision voltage & current measurement than industrial average level

✅ User-friendly HMI, editable test sequence and adjustable test parameters

✅ 4-wire sampling for voltage & current, high sampling accuracy and long-term stability

✅ Support 1D/2D barcode scan start & foot switch trigger

✅ Auto test data storage, complete database for full quality traceability

AC Input: 3-phase 5-wire AC380V, 50Hz

THD ≤3% | Power Factor>0.99 (rated load)

Overall charging efficiency:89% | Bus feedback efficiency:95%

Voltage Accuracy: ±0.05%FS ±0.05%FD

Charge Current Accuracy: ±0.5%FS ±0.5%FD

Discharge Current Accuracy: ±0.2%FS ±0.2%FD

Over-current Test Accuracy (Charge/Discharge): ±2A

Voltage Resolution:2mV | Current Resolution:2mA

Sampling: 4-wire connection | Data Output: CSV file format

Insulation & Hipot Test Parameters

Withstand Voltage: +50V~+1200V, Accuracy:±0.5%FS

Insulation Resistance Test Range & Precision: 0.001MΩ~10MΩ:±(2% reading+0.003MΩ) 10MΩ~100MΩ:±(2% reading+0.03MΩ) 100MΩ~1GΩ:±(2% reading+0.3MΩ) 1GΩ~5GΩ:±(2% reading+3MΩ) ≥5GΩ:±(10% reading+30MΩ)

ACR (AC Internal Resistance),DCIR (DC Internal Resistance):1~20000mΩ(customizable discharge current & time), Accuracy:0.5%

Optional Model: AITOP 100V/200V Comprehensive Battery Tester

Range:100V~200V,30A~300A lithium battery packs: capacity test, cycle life test, rate charge-discharge test, high & low temperature performance test. Same core advantages as above: modular design, anti-reverse protection, , barcode trigger, CSV data storage & quality traceability.

DM for catalog & quotation, arrange factory inspection anytime! Email :[email protected]

🔋 Great insight on drone battery failure! As mentioned, most UAV pack breakdowns root from Cell imbalance / Connector de...
02/06/2026

🔋 Great insight on drone battery failure! As mentioned, most UAV pack breakdowns root from Cell imbalance / Connector degradation / Wiring defects / Sensor faults / BMS error / Poor assembly, not just defective cells.
That’s exactly where AITOP full-set cylindrical battery pack equipment fixes these 6 core pain points for your 18650/21700/32650/32140/33140 drone batteries👇
✅ Solve Cell Imbalance → 256CH 5V series Cell Tester + Cell Sorting Machine
Grade cells by capacity, IR & voltage precisely to eliminate inconsistent cells from source, avoid later imbalance failure.
✅ Prevent Connector Degradation & Bad Wiring → Manual & Automatic Spot Welding Machine
Firm low-resistance welding on nickel tabs, avoid loose connectors & aging contact under high drone discharge current.
✅ Avoid Assembly Defects → CCD Visual Inspection + Insulation Paper Sticking Machine
CCD checks pole reversal, wrong wiring & cold solder; insulation barley paper prevents internal short circuit caused by wiring abrasion.
✅ Rule out BMS Configuration & Parameter Fault → 1~32S Professional BMS Tester
Full-range test overcharge/over-discharge protection current & voltage before assembling packs, filter unqualified BMS in advance.
✅ Final Overall Safety Verification → 100V120A Pack Comprehensive Tester + Multi-spec Aging Machine
Complete full-item protection test + charge-discharge cyclic aging, expose hidden assembly/sensor flaws before finished product delivery.
We customize one-stop production line for agricultural spraying drone & industrial inspection drone cylindrical packs, covering all processes from raw cell to finished aging.
Stop losing profits from avoidable drone battery field failures with standardized production equipment!
DM for customized production layout plan |
Elevate Your Business with New Energy Lithium Battery Pack Equipment
- Create More Value and Earn More for you !our main products:
1. cylindrical Battery PACK machines
2. Automatic Prismatic&polymer Battery PACK Assembly Line,Any interested in us,please feel free to contact with us
Battery machine factory contact number
Shenzhen AITOP Intelligent Equipment Co., Ltd.
Email :sales(@)aitop-group.com /+8618098919495
[email protected]
#32140 #33140

Tired of low consistency, low efficiency and unstable quality in ESS battery PACK production?⚡As energy storage projects...
02/06/2026

Tired of low consistency, low efficiency and unstable quality in ESS battery PACK production?⚡
As energy storage projects grow larger and certification standards get stricter, manual and semi-automatic battery production can no longer meet mass delivery and high safety requirements. Poor cell consistency, unstable welding quality and incomplete testing are the core pain points restricting ESS manufacturers’ profitability.
AITOP full-automatic ESS prismatic battery PACK assembly line solves these problems perfectly. We provide one-stop turnkey solutions for energy storage lithium battery module & PACK production, covering the entire process from cell pre-processing, module assembly, laser welding, performance testing to standardized aging, helping enterprises achieve intelligent, standardized and high-yield production.
🔧 Full-Line Core Equipment & Customizable Strength
Every piece of equipment is independently optimized for ESS battery characteristics, with flexible parameter customization to match diverse product specifications:
1. Cell Sorting & Grading System
Equipped with 48-channel 5V 100A high-precision cell tester and 8-channel automatic sorting machine. It accurately screens cells by consistency, effectively eliminating defective cells and laying a foundation for long-cycle stable operation of battery packs.
2. High-Efficiency Module Stacking & Pressing Machine
Stable output of 50 groups per hour (10 cells per group). Precise stacking and constant-pressure pressing ensure tight and neat module assembly, avoiding loose deformation in long-term use.
3. Multi-Power Laser Processing Equipment
Optional 30W/50W/100W laser cleaning machines and 1000W-6000W high-power laser welding machines. Achieve dust-free cleaning and seamless precision welding, improve welding firmness and effectively reduce pack failure rate.
4. Professional BMS & PACK Comprehensive Testing
Support 24-32S BMS testing (200-500A customizable) and 100V-150V finished pack comprehensive detection with 200-250A peak current. Full-coverage performance inspection ensures each battery pack meets international safety and quality standards.
5. Full-Spec Intelligent Aging Machine
Covers 5V/15V/20V/30V/60V/100V/120V/150V full voltage series, with current ranging from 5A to 300A. Customized charge-discharge aging schemes simulate actual operating scenarios, greatly improving the stability and service life of ESS battery packs.
✅ Why Global ESS Manufacturers Choose AITOP?
- Full-process Turnkey Service: From equipment docking, line layout to after-sales debugging, one-stop service saves your time and cost
- High Compatibility & Customization: Flexible parameter adjustment, adaptable to various prismatic ESS battery PACK production needs
- High Yield & Low Failure Rate: Full automatic operation reduces manual errors, improves production efficiency and product consistency
- Strict Quality Control System: Multiple testing & aging procedures to ensure zero-defect delivery of finished energy storage batteries
Upgrade your ESS battery PACK production line now, boost production capacity and product competitiveness easily!
📩 Drop us a DM to get customized line layout solution & latest quotation! Shenzhen AITOP Intelligent Equipment Co., Ltd.
Jenny,
Email :[email protected] /+8618098919495

Power Up Your Energy Storage Production | AITOP Full-Scale ESS Battery Pack Assembly Line SolutionThe booming global ene...
02/06/2026

Power Up Your Energy Storage Production | AITOP Full-Scale ESS Battery Pack Assembly Line Solution

The booming global energy storage market demands high-precision, automated, and reliable battery pack manufacturing solutions. AITOP tailor-made ESS Lithium-ion Prismatic Battery Pack Module Assembly Line is engineered for commercial & industrial energy storage systems, delivering full-process automated production, strict quality control, and maximized production efficiency for ESS manufacturers.

Covering cell sorting, stacking & pressing, laser cleaning & welding, BMS testing, comprehensive performance detection to multi-parameter aging testing, our one-stop assembly line realizes standardized and intelligent mass production of prismatic ESS battery packs, fully meeting international safety and performance standards.

✅ Core Production Equipment & Customizable Parameters

1. Battery Cell Grading Machine

5V 100A, 48-channel 32ch /64ch/ high-precision prismatic battery tester, ensuring cell quality for stable battery pack performance

2. Battery Sorting Machine

8-channel automatic sorting device, efficiently screening qualified cells to reduce product defect rate

3. Battery Stacking & Pressing Machine

High output of 50 groups/hour (10 cells per group), stable stacking and pressing to guarantee module assembly tightness

4. Laser Processing Equipment

- Laser Clearing Machine: 30W/50W/100W optional

- Laser Welding Machine: 1000W-6000W multi-power optional, precise and seamless welding for battery modules

5. Professional Testing Systems

- BMS Tester: 16s 24s 32s 52 Series, 100-500A customizable, accurate BMS performance verification

- Battery Pack Comprehensive Tester: 100V-750V voltage range, 30a-250A current, full-performance detection for finished packs

6. Multi-Spec Battery Aging Machine

Support full series of 5V/30V/60V/100V/120V/150V/200v/750v, matched with multiple current specifications (5A-300A). Custom charge-discharge aging schemes adapt to diverse ESS battery pack models, ensuring long-term operational stability of finished products.

✅ Why Choose AITOP ESS Assembly Line?

Full-process Integration: Integrates assembly, welding, testing and aging, realizing unmanned intelligent production

Strong Customization: Flexible power, voltage and channel parameter configuration to fit different ESS production needs

High Efficiency & Low Defect Rate: Automated operation improves production capacity while ensuring consistent product quality

Industry-wide Adaptation: Ideal for large-scale manufacturing of energy storage batteries for renewable energy storage, industrial power backup and other scenarios

Scale up your ESS battery production with stable, efficient and cost-effective automated line solutions from AITOP!

📩 DM us for customized production line layout and detailed quotation! Email :[email protected] /+8618098919495

27/05/2026

Improve Battery Pack Consistency with Intelligent Automatic Sorting

Introducing the AITOP Prismatic Battery Voltage & Internal Resistance Automatic Sorting Machine —

Precision Battery Sorting Starts with AITOP designed for high-precision battery grading, efficient production, and intelligent data management.

As lithium battery manufacturing demands higher consistency and reliability, intelligent battery sorting has become essential.

AITOP provides advanced prismatic battery voltage and internal resistance automatic sorting solutions designed for modern battery production lines.

Our 10-channel automatic sorting system helps battery manufacturers improve pack consistency, reduce manual errors, and enhance production efficiency for lithium battery assembly lines.

Key Features

✅ High-Precision Detection

Equipped with Japanese KEYENCE scanner and HIOKI internal resistance testers for accurate voltage and IR measurement.

✅ Multiple Battery Size Compatibility

Supports prismatic battery sizes: (

Length:100-170mm, width30-70mm, height:110-200mm)Customization is supported

Length: 100–210mm

Width: 30–70mm

Height: 110–360mm

Suitable for various lithium battery models and customized production needs.

✅ Intelligent 10-Channel Automatic Sorting

Efficiently classifies batteries with similar performance characteristics to improve battery pack consistency and lifecycle performance.

✅ Full Data Traceability

Automatically records testing and sorting data for quality control, production tracking, and process optimization.

✅ Easy Operation

User-friendly control interface with simple parameter settings. Operators can quickly learn and operate the system with minimal training.

✅ Automated Workflow

Testing, sorting, recording, and storage processes are fully automated, reducing labor costs and improving manufacturing efficiency.

Available Configurations

🔹 Standard Version

HIOKI3561 IR tester

🔹 Customized Version

Japanese KEYENCE scanner

HIOKI3561 tester

Extended battery size support

🔹 Premium Customized Version

HIOKI3562 high-precision tester

Enhanced sorting accuracy

Full-size compatibility

Ideal Applications

Lithium battery pack manufacturers

Energy storage battery production

EV battery module assembly

Battery recycling & grading

Industrial battery sorting lines



ESS battery pack assembly machine battery pack laser welding machine , prismatic battery,/ polymer battery laser welding...
26/05/2026

ESS battery pack assembly machine
battery pack laser welding machine , prismatic battery,/ polymer battery laser welding, /Handheld laser welding machine for cylindrical batteries 32140

2000w aluminum/copper-aluminum composite sheet → aluminum electrode battery (0.5mm - 2.5mm), copper sheet → aluminum electrode/copper electrode battery (0.5mm - 1mm),

3000w aluminum/copper-aluminum composite sheet → aluminum electrode battery (0.5mm - 4mm), copper sheet → aluminum electrode/copper electrode battery (0.5mm - 1.5mm)

best cost price support ,contact us to know more

Prismatic cell cycler tester grading machine,

battery Sorting machine,Prismatic cell Strapping machine,Laser welding machine,BMS tester,Battery pack tester,Prismatic Battery Pack aging machine

🔋 Prismatic Cell Cycler & Grading Machine

AITOP’s high-precision cycler performs formation, grading, and capacity testing with industry-leading accuracy. Using multi-channel control and adaptive algorithms, we ensure each cell is tested and sorted consistently—laying the foundation for pack performance and longevity.

📦 Battery Sorting Machine

Maximize pack uniformity with AITOP’s intelligent sorting system. By measuring voltage, internal resistance, and capacity parameters, our machine groups cells with exceptional consistency—critical for enhancing safety and cycle life in battery packs.

📏 Prismatic Cell Strapping Machine

Achieve secure, efficient module assembly with AITOP’s automated strapping solution. Designed to handle prismatic cells with precision, it ensures mechanical stability while reducing manual labor and deformation risks.

⚡ Laser Welding Machine

AITOP’s laser welder delivers clean, reliable connections for busbars, terminals, and flexible printed circuits. With high stability and minimal thermal impact, it helps maintain cell integrity and improves electrical performance.

🧠 BMS Tester

Validate the brain of your battery pack—the BMS. AITOP’s tester simulates real-world scenarios to verify communication, balancing, fault detection, and protection functions, ensuring intelligent and safe battery management.

🔌 Battery Pack Tester

Go from assembly to assurance with AITOP’s comprehensive pack testing system. Perform performance validation, cycle testing, and environmental simulation—all with customizable workflows and data-rich reporting.

⏳ Battery Pack Aging Machine

Simulate years of use in a controlled environment. AITOP’s aging test systems conduct charge-discharge cycling, temperature stress tests, and degradation analysis to predict lifespan and validate reliability under real conditions.




contact us to know more

+8618098919495 [email protected],

[email protected]

26/05/2026

🔋 Hybrid Solid-State Scaling Is Here: Is Your Production Equipment Ready?Desay Battery’s recent announcement of a 420Wh/kg hybrid solid-state battery pack marks a major watershed moment for the industry. Passing both the intense nail pe*******on and 300°C hot plate tests with zero fire or explosion proves one thing: hybrid solid-state technology is successfully transitioning from lab R&D to commercial reality. With a 30Ah pouch cell pilot line active and a 1GWh dedicated line planned by the end of 2026, the industry's focus is rapidly shifting from "Can we build it?" to "How do we manufacture it safely at scale?" For UAV, eVTOL, and premium EV pack manufacturers aiming to tap into this 40–60% boost in flight endurance, production lines require unprecedented precision. Transitioning to a "lean electrolyte system" (only 5–10% residual liquid) leaves zero margin for manufacturing error.At AITOP, we provide the end-to-end smart manufacturing and testing ecosystem designed to handle these exact parameters:🛠️ The AITOP High-Volume Manufacturing & Testing SuitePrismatic Cell Cycler & Grading Machines: Features high-efficiency 5V series testers (256/512 channels) with ±0.05% voltage accuracy—critical for the hyper-strict uniformity needed in lean electrolyte cells.Intelligent Battery Sorting: Automates grouping by internal resistance (IR), capacity, and voltage to guarantee total module uniformity. Prismatic Cell Strapping & Assembly: Secures stacked cells into mechanically stable modules, eliminating deformation risks and manual assembly variables.Precision Laser Welding Systems: Supports 1000W to 6000W output. Engineered for minimal heat input to cleanly weld busbars, protecting delicate, temperature-sensitive solid-state interfaces.2000W: Perfectly handles 0.5mm–2.5mm Al-to-Al composite sheets and 0.5mm–1.0mm Copper-to-Al electrodes.3000W: Upgraded capacity for up to 4.0mm Al sheets and 1.5mm Copper sheets.Advanced BMS Testers: Simulates complex, real-world extreme edge cases (1–52 series, up to 800A) to comprehensively validate safety logic for aviation-grade management systems.Comprehensive Pack Testers: High-capacity validation (up to 500V/500A) covering full-pack OCV, ACIR, and environmental protection checks.Pack Aging & Reliability Cabinets: Programmable charge-discharge cycling and temperature stress tests that effectively screen out infant mortality failures before shipment. Whether you are scaling prismatic cells for massive ESS setups, assembling lightweight packs for eVTOL/UAV fleets, or engineering next-gen premium EV architectures—your automation must match your battery’s ambition.AITOP provides the precision, full data traceability, and manufacturing muscle to turn solid-state concepts into high-yield realities.📉 Get the best cost price support for your line upgrade. Connect with our engineering and sales teams today:📩 [email protected] | [email protected]📞 +86 18098919495🌐 www.aitop-group.com

Address

Baoan, Shajing
Shenzhen
518105

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