Machines for battery pack

Machines for battery pack Battery pack Assembly machines for Power bank, Solar,laptops,E-Vehicles, E-Bikes,E-Tools batteries

06/01/2026

Elevate Your Production Line with AITOP’s Intelligent Automation Solutions 🚀

In the fast-paced world of modern manufacturing, precision, speed, and reliability aren’t just advantages—they’re necessities. AITOP stands as your trusted intelligent partner, delivering cutting-edge automation equipment tailored to supercharge your production efficiency and elevate product quality. Explore our star lineup designed for factories and production lines worldwide:
Insulation Paper Ring sticker+ Sorting Machine + Series/Parallel battery Welding Machine + Glue Applying Machine + Side Sticker Machine
🌟 Our Core Automation Solutions

1. Hollow Paper Labeling Machine

Engineered for seamless labeling precision, this machine ensures consistent, accurate application of hollow paper labels across diverse product lines. Whether for standard or custom label sizes, it adapts to your workflow with ease—boosting throughput while maintaining flawless labeling results.

2. Series/Parallel Spot Welding Machine (AITOP-300)

Specialized in spot welding for cylindrical lithium battery packs (18-19mm diameter, 65mm length), this fully automated solution redefines efficiency:

- Handles any connection configuration for up to 12 batteries
- Dual-side simultaneous welding for faster speed, enhanced stability, and superior weld quality
- PLC-controlled automation for 24/7 reliable operation
- 3000-3500 pcs/h capacity with ≥99% pass rate—maximizing your production output

3. Labeling & Gluing Machine

A versatile workhorse for integrated labeling and gluing processes. It combines precision labeling with secure gluing, ensuring strong adhesion and consistent finish. Customizable to your product specs, it’s the perfect all-in-one solution for streamlined production.

🎯 Why AITOP? Your Competitive Edge

✅ Pinpoint Precision: Consistent, accurate results that meet the strictest manufacturing standards
✅ Blazing Speed: High-capacity performance to boost throughput and reduce lead times
✅ Tailored to You: Customizable solutions aligned with your unique production needs
✅ Built to Last: Robust engineering with top-tier components (NSK bearings, AIRTAC cylinders) for long-term reliability
✅ Unmatched Support: 1-year warranty (covers non-wear parts) + lifetime maintenance—our team responds within 24 hours for urgent issues

🏭 For Modern Factories & Production Lines

Whether you need ready-to-ship models or fully customized setups, AITOP’s automation solutions are flexible, responsive, and smart. We empower you to streamline workflows, cut costs, and stay ahead in a competitive market.

Ready to transform your production efficiency?
📩 Contact us today for detailed specs, a customized quote, or to request a demo!
Let AITOP be your partner in building a smarter, more productive factory. [email protected],[email protected]

29/12/2025

AITOP Prismatic Lithium Ion Battery Pack Assembly Line
🔋 Elevate Your Prismatic Battery Pack Production with AITOP: High Efficiency, Stable Performance & Worry-Free After-Sales Support
As a trusted leader in new energy equipment solutions, AITOP specializes in delivering turnkey prismatic lithium-ion battery pack assembly lines tailored to your production needs. Our equipment lineup combines cutting-edge technology with robust reliability, ensuring seamless mass production while minimizing downtime. Backed by our global after-sales network, we guarantee timely support to keep your operations running smoothly.
🌟 Cell Equipment for Prismatic Battery Pack Assembly Line
1. Prismatic Battery Cell Tester
- Current Range: 0-10a/20a/30A/50a/60a/100a
- Testing Channels: 128/256/512 option

2. Prismatic Battery Cell Sorting Machine
- Sorting Criteria: Internal resistance (0-200mΩ), voltage (0-5V), capacity grading
3. Prismatic Battery Insulation Film Laminating Machine
- Laminating Material: barley paper PVC insulation film
- Film Width: Max 400mm, film thickness: 0.05-0.5mm
- Applicable Battery Size: Customizable for prismatic cells (100-300mm length, 50-200mm width)
4. CCD Visual Inspection System for Prismatic Battery
- Detection Speed: 1500-2500 pcs/hour
- Feature: Auto-alarm for defective products, seamless integration with assembly line
5. Prismatic Battery Pack Spot Welding Machine
- Welding Type: Automatic double-sided spot welding, laser welding optional
6. BMS Tester for Prismatic Battery Pack
7. Prismatic Battery Pack Comprehensive Tester
- Test Voltage: 0-200V
- Charge Current: 0-300A, Discharge Current: 0-600A

- Key Test Items: Open-circuit voltage, AC internal resistance, charge-discharge cycle, short-circuit protection, temperature tester
8. Prismatic Battery Pack Heat Shrink Wrapping line
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- Shrink Film Material: PVC, POF heat shrink film
- Shrink Speed: 50-80 pcs/min

9. Batch Coding & Labeling Machine

10. Prismatic Battery Pack Aging Test Cabinet

- Voltage Range: 0-200V
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- Current Range: Charge 0-300A, Discharge 0-600A
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- Test Steps: Charging, discharging, shelving, cycling (customizable process)
- Capacity: 16/32/64 test stations optional
✅ Why Choose AITOP?
• High Efficiency: Optimized equipment layout, maximum production capacity up to 5000 pcs/hour
• Stable Performance: Imported core components, strict quality control, 99.5% equipment operation rate
• Worry-Free After-Sales: 24/7 technical support, on-site maintenance within 48 hours (global service network), 1-year warranty for all equipment
• Customization: Tailored solutions based on your specific battery size, production capacity & budget
📩 Let's Power Your New Energy Business! Contact AITOP today for a free consultation and customized quotation.
Website: www.aitop-griup.com
Phone: +8618098919495

27/12/2025

tester machine arrived India 512ch 5v3a capacity tester battery grading sorting tester create more value for customers🥰🥰🥰💝💝💝
18650 & 21700 &26650 & 32700 battery change discharge tester, cells charging discharging capacity tester analyzer testing equipment

26/12/2025

AITOP Laser Welding Solutions: The Precision Powerhouse for Next-Gen Battery Manufacturing

In the rapidly evolving world of battery technology, precision, strength, and efficiency in welding are non-negotiable. AITOP Group delivers cutting-edge laser welding machines engineered to meet the exacting demands of modern battery production across all formats and materials.

Our Advanced Welding Systems:

· Battery Pack Laser Welding Machine: Automated, high-speed precision for assembling robust and reliable battery modules and packs. Ideal for creating secure connections in prismatic, pouch, and cylindrical battery configurations.
· Prismatic & Polymer (Pouch) Battery Laser Welding Solutions: Ultra-fine, low-spatter welding for sensitive cell terminals and thin foils. Ensures hermetic seals and electrical integrity without damaging delicate internal components.
· Handheld Laser Welding Machine: Offers unparalleled flexibility for R&D, prototyping, repair, and low-volume production. Perfect for cylindrical batteries (e.g., 32140, 18650) and on-site adjustments, bringing industrial-grade welding capability to your hand.

Engineered for Performance: Material & Thickness Capability

Our machines are powered to handle your most challenging materials:

· 2000W Series:
· Aluminum & Cu-Al Composite Sheet → Aluminum Electrode: Superior welds for thicknesses 0.5mm - 2.5mm.
· Copper Sheet → Aluminum/Copper Electrode: High-quality connections for sheets up to 0.5mm.
· 3000W High-Power Series:
· Aluminum & Cu-Al Composite Sheet → Aluminum Electrode: Robust, deep-penetration welding for extended thicknesses 0.5mm - 4mm.
· Copper Sheet → Aluminum/Copper Electrode: Exceptional results for challenging high-conductivity materials up to 0.8mm.

Key Application Fields:

· Electric Vehicles (EVs) & E-Mobility: Manufacturing of battery packs for cars, buses, scooters, and bicycles.
· Energy Storage Systems (ESS): Welding for large-scale stationary storage batteries and portable power stations.
· Consumer Electronics: Production of batteries for laptops, power tools, drones, and other high-performance devices.
· Battery R&D & Prototyping: Accelerate development cycles with precise and repeatable welding for new cell designs and formats.
· Battery Repair & Refurbishment: Reliable solutions for maintaining and extending the life of existing battery packs.

Why Choose AITOP?

· Unmatched Precision: Minimize thermal damage and ensure consistent, high-strength welds.
· Material Versatility: Expertly engineered parameters for aluminum, copper, and their composites—the core materials of modern batteries.
· Scalable Solutions: From flexible handheld units to fully automated production lines.
· Enhanced Quality & Yield: Reduce porosity and spatter for safer, more durable battery connections.

Power Your Innovation with AITOP Laser Welding.

Follow AITOP Group on LinkedIn for the latest in advanced manufacturing technology!

25/12/2025

AITOP: Trusted Manufacturer of Prismatic Battery Pack Assembly Lines for ESS & Beyond

As one of China’s most reliable manufacturers and suppliers of battery assembly solutions, AITOP specializes in high-quality semi-automatic prismatic battery pack assembly lines—tailored for Energy Storage Systems (ESS) and diverse industrial applications.

Our turnkey production lines integrate precision, efficiency, and safety, designed to streamline the manufacturing of prismatic battery packs (widely used in electric vehicles, consumer electronics, and renewable energy storage). Every component is engineered to meet strict performance and quality standards, ensuring consistent output for your critical projects.

Core Equipment in Our Assembly Lines:

- Battery Cell Grading Machine: 5V 100A 48 Channels Prismatic Battery Tester
- Battery Sorting Machine: 8 Channels high-precision sorting system
- Battery Stacking Pressing Machine: 50 groups/hour (10PCS battery cells per group)
- Laser Clearing Machine: 30W/50W/100W optional configurations
- Laser Welding Machine: 1000W-6000W flexible power options for stable joints
- BMS Tester: 24-32Series, 200-500A adjustable ranges
- Battery Pack Comprehensive Tester: Voltage 100V-150V, Peak Current 200-250A
- Battery Aging Machine: 30V-750V, 10A-1000A Charging&Discharging Aging Tester

✅ High-quality Made-in-China components
✅ Semi-automatic efficiency optimized for scalability
✅ Customized solutions to match your production needs
✅ Rigorous testing to ensure safety and reliability

Whether you’re scaling ESS battery module production or manufacturing prismatic battery packs for other industries, AITOP delivers the equipment and support to elevate your workflow.

📩 Contact us today for customized service and let’s build a tailored assembly line that drives your success.📞Phone: +86 18098919495 | 📧 Email: [email protected]


As the year comes to an end, AITOP-group wants to extend our heartfelt thanks for your trust and collaboration throughou...
24/12/2025

As the year comes to an end, AITOP-group wants to extend our heartfelt thanks for your trust and collaboration throughout this journey. It’s been a privilege to innovate and grow alongside you, and we’re eager to push the boundaries of AI together in the new year.
Merry Christmas and A Happy New Year!

As the year comes to an end, AITOP-group wants to extend our heartfelt thanks for your trust and collaboration throughou...
24/12/2025

As the year comes to an end, AITOP-group wants to extend our heartfelt thanks for your trust and collaboration throughout this journey. It’s been a privilege to innovate and grow alongside you, and we’re eager to push the boundaries of AI together in the new year.
Merry Christmas and A Happy New Year!
MerryChristmas

24/12/2025

AITOP | The Industry-Standard Cylindrical Battery Pack Assembly Line

From 18650 21700 26650 32700 cells, power your global production with a single, versatile solution. AITOP delivers fully integrated, high-throughput assembly lines engineered for manufacturers of power tools, energy storage systems, EV, and consumer electronics. We ensure precision, safety, and scalability for the most demanding applications.

Our automated line integrates three critical phases to transform raw cells into validated, market-ready battery packs with unparalleled efficiency.

Phase 1: Precision Cell Processing & Grading
· High-Capacity Formation & Grading: Our Battery Cell Tester (512 channels, 5V 3A/6A) delivers massive throughput for accurate capacity and performance sorting, ensuring perfect cell matching.
· Automated Preparation: The Insulation Paper Sticking Machine and Battery Sorting Machine (5-22 channels) ensure consistent insulation and precise grouping based on IR volagte

Phase 2: Automated Assembly & 100% Inspection
· Robust, Reliable Welding: Choose from Manual or fully Automatic Spot Welders (Single/Double-sided) featuring self-diagnostics and low-spatter technology for flawless connections.
· Foolproof Quality Gate: The CCD Visual Inspection Machine automatically verifies correct cell polarity and weld integrity,

Phase 3: Comprehensive Validation & Finishing

· Rigorous System Testing: The BMS Tester (24s 16s 32s 48s 52 series) validates all protection circuits, while the Battery Pack Comprehensive Tester performs a full suite of safety and performance checks.
· Real-World Aging & Professional Finish: Aging Machines (up to 750V/1200A) simulate extended use, and the PVC Heat Shrink Wrapping machine

Why AITOP is the Strategic Choice for Scalable Manufacturing

· Unmatched Flexibility: One line configurable for all major cylindrical formats (18650, 21700, 26650, 32650, 32700), future-proofing your investment.
· Data-Driven Excellence: Achieve full traceability from cell grading to final pack test, enabling superior quality control and process optimization.
· Engineered for Scale: Our high-channel testers and automated stations are designed for maximum throughput, delivering a superior return on investment for volume production.
· True Turnkey Partnership: We provide more than equipment—we deliver a complete production solution with custom line design, integration, and dedicated support.

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Ideal for high-volume OEMs and pack integrators in the power tool, ESS, e-mobility, and ev,ebike drone seeking to standardize and scale production with absolute reliability.

Ready to streamline your production and set a new standard for quality?
Contact AITOP to schedule a consultation and receive a customized line proposal.
📞Phone: +86 18098919495 | 📧 Email: [email protected]
#18650 #21700

23/12/2025

18650 21700 26650 32650 32700 Cylindrical Lithium Ion Battery Pack Assembly Line

Products Description

Lithium ion battery pack assembly line is widely used in power tools, smart homes, electric vehicles, photovoltaic energy storage, intelligent lighting, mobile power, small appliances and new energy vehicles.

The main equipment of cylindrical lithium ion battery pack assembly line include battery formation and grading system, battery insulation paper sticking machine, battery sorter, CCD tester, battery pack spot welder, bms tester, comprehensive tester, heat shrink wrap machine, inkjet batch coding machine, battery pack tester.

1. Lithium ion Battery Cell Tester Battery Tester is mainly used to detect whether the parameters such as cell capacity, magnification and cycle times meet the use requirements.
2. Insulation Paper Sticking Machine Applies insulating highland barley paper to the positive electrode of the battery, providing reliable protection.
3. Battery Sorting Machine Capable of multi-stage sorting based on adjustable internal resistance thresholds, with fast and versatile adjustment modes. Equipped with an imported voltage internal resistance tester, integrated PC,
4. CCD Visual Inspection Machine Delivers high efficiency and accuracy in inspecting battery orientation in series/parallel connections and identifying spot-welding defects.
5. Spot Welding Machine used for welding batteries and nickel strips in cylindrical battery assembly. Features adjustable pulse width, minimal spatter, and discoloration-free weld spots. Includes two-stage current detection and comparison, audible and visual alarms for abnormal current, effectively preventing false or poor welding. Also equipped with self-diagnostic functions that display fault points for easy maintenance.
6. BMS Tester A multifunctional protection board tester ，
7. Battery Integrated Tester Key test items include: open-circuit voltage, AC internal resistance, discharge test, discharge over-current test, short-circuit protection test, charge test, and charge protection test.
8.Heat Shrink Wrap Machine PVC Heat Shrinking Machine
9. PVC nickel Highland barley paper cutting machine
10. Battery Pack Charge Discharge Machine The aging cabinet is mainly used to test the charge and discharge cycles of finished lithium battery packs. Test items include: battery charging protection voltage, discharging protection voltage, capacity, etc. The equipment has four test steps: charging, discharging, shelving and cycling. By editing the corresponding steps, the battery can be tested according to the set process. contact with us Phone :+8618098919495
[email protected]

22/12/2025

This is an incredible product! We're introducing a high-performance, energy-saving 512-channel device designed to benefit its users. It's compatible with battery cells sized between 18650 and 33140 and offers power configurations of 5V3A, 6A, and 10A. With a low minimum order of just 10 units and unbeatable pricing, it guarantees top-tier quality. This is the perfect year-end promotion for customers!​
Evehicles aitop

20/12/2025

choose AITOP-group laser welding machine,Aitop brand laser welding machine is best choice for prismatic battery and 32140 33140 32135 33135
AITOP Gantry Laser Welding System: Precision Welding for Next-Generation Battery Packs

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Core Value Proposition

The AITOP-WK3 Gantry Laser Welding System represents a breakthrough in battery pack manufacturing technology, delivering unparalleled precision, speed, and consistency in joining battery cells and busbars. Designed for prismatic, cylindrical, and pouch cell configurations, this system ensures high-integrity electrical connections that are critical for performance, safety, and longevity in electric vehicles and energy storage systems.

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Key Features

· High-Power Laser Options
Configurable from 1500W to 6000W to suit varying material thicknesses and production speeds—ideal for copper-aluminum composites, pure aluminum, and copper busbars.
· Exceptional Precision & Repeatability
· Repeat positioning accuracy: ±0.05mm
· Integrated 1.3MP laser-dedicated CCD for real-time weld monitoring
· 6-axis industrial-grade motion control for complex weld paths
· Robust & Modular Gantry Design
· Effective working area: 800×400×400mm
· Fully enclosed safety structure with professional wind knife and water cooling
· Compatible with a wide range of battery modules and pack layouts
· Advanced Process Control
· AITOP-developed multi-function welding software with programmable energy, frequency, and waveform
· Support for continuous (CW) and pulsed (PWM) lasing modes
· RS-232 interface for seamless integration into automated production lines
· Reliable Core Components
· Laser source: GW/Lighthui/Ruike fiber lasers
· Servo motors: Panasonic/Hechuan
· Industrial PC with 4GB RAM, 120GB SSD

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Main Functions in Battery Pack Assembly

· Busbar-to-Cell Welding
Achieve low-resistance, high-strength welds for series/parallel connections between cells and busbars.
· Module Interconnects & Terminal Welding
Precision welding of battery terminals, flexible connectors, and sensor leads.
· Thin-Wall & Multi-Material Welding
Capable of welding:
· Copper-aluminum composite sheets (up to 4.0mm with 6000W laser)
· Pure aluminum up to 4.0mm thick
· Copper sheets with optimized power settings
· High-Speed Production
With 20kHz modulation frequency and rapid laser on/off times (≤100µs), the system supports high-throughput manufacturing environments.

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Contribution to Battery Pack Quality & Performance

· Enhanced Pack Safety & Reliability
Consistent, deep-penetration welds minimize joint resistance, reducing heat generation and failure risk under high-current cycling.
· Improved Energy Efficiency
Low-resistance connections maximize energy transfer efficiency and overall pack performance.
· Production Flexibility & Scalability
Modular design allows quick changeover between battery models—ideal for high-mix production lines.
· Data-Rich Process Monitoring
Real-time weld monitoring and data logging enable traceability and continuous process optimization.

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Technical Specifications

Parameter Specification
Laser Wavelength 1070–1090 nm
Beam Quality (BPP)

17/12/2025

battery pack laser welding machine , prismatic battery,/ polymer battery laser welding, /Handheld laser welding machine for cylindrical batteries 32140
2000w aluminum/copper-aluminum composite sheet → aluminum electrode battery (0.5mm - 2.5mm), copper sheet → aluminum electrode/copper electrode battery (0.5mm - 1mm),
3000w aluminum/copper-aluminum composite sheet → aluminum electrode battery (0.5mm - 4mm), copper sheet → aluminum electrode/copper electrode battery (0.5mm - 1.5mm),

Prismatic cell cycler tester grading machine,
battery Sorting machine,Prismatic cell Strapping machine,Laser welding machine,BMS tester,Battery pack tester,Prismatic Battery Pack aging machine
🔋 Prismatic Cell Cycler & Grading Machine
AITOP’s high-precision cycler performs formation, grading, and capacity testing with industry-leading accuracy. Using multi-channel control and adaptive algorithms, we ensure each cell is tested and sorted consistently—laying the foundation for pack performance and longevity.

📦 Battery Sorting Machine
Maximize pack uniformity with AITOP’s intelligent sorting system. By measuring voltage, internal resistance, and capacity parameters, our machine groups cells with exceptional consistency—critical for enhancing safety and cycle life in battery packs.

📏 Prismatic Cell Strapping Machine
Achieve secure, efficient module assembly with AITOP’s automated strapping solution. Designed to handle prismatic cells with precision, it ensures mechanical stability while reducing manual labor and deformation risks.

⚡ Laser Welding Machine
AITOP’s laser welder delivers clean, reliable connections for busbars, terminals, and flexible printed circuits. With high stability and minimal thermal impact, it helps maintain cell integrity and improves electrical performance.

🧠 BMS Tester
Validate the brain of your battery pack—the BMS. AITOP’s tester simulates real-world scenarios to verify communication, balancing, fault detection, and protection functions, ensuring intelligent and safe battery management.

🔌 Battery Pack Tester
Go from assembly to assurance with AITOP’s comprehensive pack testing system. Perform performance validation, cycle testing, and environmental simulation—all with customizable workflows and data-rich reporting.

⏳ Battery Pack Aging Machine
Simulate years of use in a controlled environment. AITOP’s aging test systems conduct charge-discharge cycling, temperature stress tests, and degradation analysis to predict lifespan and validate reliability under real conditions.

contact us to know more
+8618098919495 [email protected],
[email protected]

Address

Baoan, Shajing
Shenzhen
518105

Telephone

+8618098919495

Website

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